Learn FANUC-KAREL-TP-EXTENSIONS with Real Code Examples
Updated Nov 27, 2025
Practical Examples
Automated tool change sequence with error handling
Custom operator interface for selecting machining patterns
Real-time spindle speed adjustment based on sensor feedback
Multi-axis robot pick-and-place with TP prompts
Integration of vision system to adjust machining path
Troubleshooting
Check KAREL program compilation errors
Verify TP Extension menu functionality
Ensure correct variable and I/O mapping
Test communication with external devices
Use simulation to detect runtime logic issues
Testing Guide
Compile KAREL program and resolve syntax errors
Simulate TP screens using Roboguide
Validate I/O connections on test machine
Check robot/CNC motion without load first
Run full workflow with monitoring and logging
Deployment Options
Run on standalone Fanuc CNC machine
Use TP Extensions for operator interaction
Integrate multi-axis robots for coordinated automation
Connect to factory network for monitoring/logging
Deploy in manufacturing cells with sensors and vision
Tools Ecosystem
Fanuc CNC Controller
Teach Pendant (TP) with Extension support
KAREL Compiler and Runtime
Roboguide simulation software
External sensors, PLCs, and vision systems
Integrations
Fanuc Robot Controllers
CNC Axes and Spindles
Ethernet/IP or fieldbus I/O devices
Vision and laser sensors
External PLCs and factory networks
Productivity Tips
Use subprograms to reduce repetitive code
Test TP screens in simulation first
Keep variable names meaningful for maintainability
Optimize loops and events for controller performance
Document all positions, parameters, and logic paths
Challenges
Understanding KAREL syntax and limitations
Creating effective TP screens for operators
Debugging multi-axis robot or CNC coordination
Ensuring safe operation with external sensors
Maintaining modular, reusable code across projects