Learn FANUC-KAREL-TP-EXTENSIONS with Real Code Examples
Updated Nov 27, 2025
Architecture
KAREL programs run on the Fanuc controller CPU
TP Extensions interact via the pendant's interface layer
Machine I/O accessed through built-in functions and variables
External communications via Ethernet/IP, Modbus, or custom protocols
Event-driven tasks can run in parallel with main program execution
Rendering Model
KAREL programs executed by CNC/robot controller CPU
TP screens rendered on teach pendant interface
I/O and sensor data accessed via controller functions
Background and event-driven tasks managed by KAREL runtime
Simulation executed via Roboguide for pre-deployment validation
Architectural Patterns
Top-level main program calling subprograms
Modular subroutines for repeated logic
TP dialogs for operator input and feedback
Event-driven monitoring tasks
External communication for sensors or PLC integration
Real World Architectures
High-precision CNC machining cells
Multi-axis robotic assembly lines
Integrated sensor/vision inspection stations
Automated material handling with robots
Operator-assisted production cells with TP guidance
Design Principles
High-level programming for CNC/robot logic
Modular code for reusable routines
Real-time access to machine state and I/O
User-focused TP customization for efficiency
Safety-oriented execution and error handling
Scalability Guide
Use subprograms for repeated logic
Segment TP screens for different operators/tasks
Integrate multiple robots or axes modularly
Use Roboguide for testing multi-machine workflows
Maintain version control for KAREL programs and TP files
Migration Guide
Check KAREL compatibility with controller firmware
Update TP screens to match new machine configuration
Validate POS and AXIS data for new setup
Test logic with simulation before live deployment
Backup previous programs and parameters before migration