Learn MELSEC-FX-EXTENSIONS with Real Code Examples
Updated Nov 27, 2025
Explain
FX Extensions allow FX PLCs to handle complex control tasks beyond the base instruction set.
Supports communication protocols, high-speed counting, positioning, and arithmetic operations.
Used in factory automation, packaging, material handling, and small-scale industrial processes.
Integrates with Mitsubishi PLC software (GX Works2/3) and FX hardware modules.
Provides modular function blocks for reusability and structured PLC programming.
Core Features
Enhanced timers and counters
PID control and positioning instructions
Analog I/O handling with scaling and conversion
Data handling instructions for arrays and registers
Communication instructions for device networking
Basic Concepts Overview
Instruction - command executed by FX CPU
Function block - reusable code module for FX programs
High-speed counter - instruction for rapid pulse counting
Positioning instruction - used for servo/stepper motion
Communication instruction - allows FX to exchange data with devices
Project Structure
Main program and subroutines (ladder or structured text)
Function block definitions for repeated logic
I/O configuration and mapping files
Communication settings and device registers
Project workspace in GX Works with FX CPU configuration
Building Workflow
Define program logic using base and extension instructions
Instantiate function blocks for modular tasks
Configure high-speed counters or positioning modules
Set up communication parameters for networked devices
Test and debug program in GX Works simulator or on PLC
Difficulty Use Cases
Beginner: basic extension instructions like timers and counters
Intermediate: using function blocks for repetitive logic
Advanced: high-speed counting and analog I/O scaling
Expert: networked device communication and multi-module integration
Architect: complete factory cell automation with FX PLC extensions
Comparisons
FX Extensions vs Base FX PLC: adds advanced instructions and communication
FX Extensions vs Q Series PLC: smaller scale but cost-effective for limited applications
FX Extensions vs Other PLCs (Siemens, Omron): Mitsubishi-specific, optimized for FX hardware
FX Extensions vs PC-based control: real-time PLC execution vs non-deterministic PC control
FX Extensions vs MELSEC iQ-F: iQ-F is newer, FX Extensions bring advanced functionality to legacy FX
Versioning Timeline
2000 - Initial FX Extensions introduced for FX PLCs
2005 - High-speed counter and analog instructions added
2010 - PID and positioning function blocks integrated
2015 - Communication protocol support expanded
2018 - Function block libraries for modular programming released
2020 - Ethernet and Modbus TCP support updated
2023 - GX Works3 compatibility improvements
2025 - Current version with full extension support for FX CPU models
Glossary
Instruction - command executed by FX CPU
Function block - reusable code module
High-speed counter - counts pulses quickly
PID instruction - proportional-integral-derivative control
Communication instruction - manages data exchange with external devices