Learn KUKA-SUNRISE-EXTENSIONS with Real Code Examples
Updated Nov 27, 2025
Practical Examples
Automating assembly with coordinated multi-axis motion
Integrating robot with vision system for part identification
Implementing force-sensitive insertion tasks
Simulating pick-and-place operations before deployment
Connecting robot to PLC for factory automation control
Troubleshooting
Ensure library JAR files are properly included in project
Verify robot controller firmware matches library version
Check licensing for any paid modules
Simulate tasks to catch runtime exceptions
Debug communication with external sensors or PLCs
Testing Guide
Test individual modules in Workbench simulator
Validate motion paths and I/O triggers
Check safety module limits under different scenarios
Monitor logs during deployment to real robot
Conduct integration testing with external devices
Deployment Options
Deploy Java program to KUKA Sunrise controller
Run program in controlled production environment
Use simulation first for safety validation
Enable remote monitoring via network APIs
Package extensions and project files for repeatable deployment
Tools Ecosystem
KUKA Sunrise Workbench IDE
Sunrise Extension Java libraries
Robot controller with Sunrise OS
Simulation tools included in Workbench
PLC and sensor integration APIs
Integrations
PLC protocols: Ethernet/IP, OPC-UA, Modbus
Vision systems and cameras
Enterprise software (MES, ERP) via network APIs
Force/torque sensors and safety devices
Simulation and offline programming environments
Productivity Tips
Use templates and example projects
Leverage pre-built extension modules for common tasks
Simulate before deploying to physical robots
Organize code in modular packages
Document all configuration and parameter settings
Challenges
Managing complex motion sequences
Integrating external sensors reliably
Ensuring safety compliance in software
Debugging real-time interactions on robot
Coordinating multiple concurrent tasks